What Can 3D Printing Do for Product Development?

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What Can 3D Printing Do for Product Development?

Postby 3dtech » Tue Aug 07, 2018 9:42 pm

Customers should get the best possible product for their money, courtesy of the additional design iterations and testing the product will go through. 3D printed prototypes lead to more refined end products because key decisions about the function and feel of the product were made early in the design process. The improved communication made possible by handing prototypes to manufacturers and suppliers also ensures the true design intent will be achieved.

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When low-end 3D printers began to hit the market several years ago, I initially viewed them as a threat to the high-end professional-grade printers I have been servicing. Now I realize they helped bring 3D printing into the mainstream, despite their limitations compared to more expensive printers. For example, low-cost printers have exposed the technology and capabilities to many hobbyists. Various websites now exist where people share designs and photos of printed models. Anyone can now download 3D files to print anything from toys, custom tool holders, quad-copter components, and even robotic-hands. Keep in mind, there are limits to the complexity of these models and models can have fairly rough surface finishes.

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Fused deposition modeling (FDM) is a process where a plastic filament is extruded through a nozzle and guided by an X and Y carriage to create layers of models. As each layer is finished, the build platform is lowered and the next layer begins. The layer thicknesses tend to be in the 0.005 inch to 0.01 inch range. The nature of this printing method makes models with visible layers and some rough surfaces. However, the strength of the finished FDM models can be quite high.

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